Laser Cladding Singapore Pte Ltd.

Applications

Laser Cladding Singapore Pte Ltd.

4-Stroke Piston Grooves After Process

By Laser-Powder-Cladding, piston ring grooves can be restored to reduce blow pass and provide extended life cycle value.
Laser Cladding Singapore Pte Ltd.
Laser Cladding Singapore Pte Ltd.

Localized cladding in process

Laser Cladding Singapore Pte Ltd.
Laser Cladding Singapore Pte Ltd.

Turbocharger Systems

Turbocharger systems typically experience a high amount of heat and wear in operation. By Laser-Powder-Cladding, clearances and efficiencies can be restored.
Laser Cladding Singapore Pte Ltd.
Laser Cladding Singapore Pte Ltd.

Worn Turbocharger Shaft Sealing Area

Laser Cladding Singapore Pte Ltd.
Laser Cladding Singapore Pte Ltd.

Turbocharger Shaft Sealing Area After Process

Laser Cladding Singapore Pte Ltd.
Laser Cladding Singapore Pte Ltd.

Damaged Turbocharger Shaft Thread Area

Laser Cladding Singapore Pte Ltd.
Laser Cladding Singapore Pte Ltd.

Turbocharger Shaft Thread Area After Process

Laser Cladding Singapore Pte Ltd.
Laser Cladding Singapore Pte Ltd.

Exhaust Valve Seat After Process

Laser Cladding Singapore Pte Ltd.
Laser Cladding Singapore Pte Ltd.

Damaged Crane Swivel Shaft

Laser Cladding Singapore Pte Ltd.
Laser Cladding Singapore Pte Ltd.

Crane Swivel Shaft After Process

Thread and shank portions were completely restored and successfully load tested
Laser Cladding Singapore Pte Ltd.
Laser Cladding Singapore Pte Ltd.

Worn Compressor Shaft Bearing Surface

After long usage, bearing surfaces sometimes display peeling out of previous metal spray layers
Laser Cladding Singapore Pte Ltd.
Laser Cladding Singapore Pte Ltd.

Compressor Shaft Bearing Surface After Process

Such surfaces can be restored with a fusion bond which is more durable and wear resistant
Laser Cladding Singapore Pte Ltd.

PISTON RING GROOVE RESTORATION CASE

Laser-Powder-Cladding works by fusing new material onto old worn out surfaces through welding by laser. The new materials strengthen and enhance the original component to lengthen its lifespan, thereby improving overall engine efficiency at a fraction of the cost of buying a new component.

1worn out piston

Laser Cladding Singapore Pte Ltd.
Laser Cladding Singapore Pte Ltd.
2after laser cladding

Laser Cladding Singapore Pte Ltd.
  • Cobalt alloy laser cladded
  • Cross sectional area shows uneven
    clad layer before machining
3after FINAL MACHINING FOR FINISHED PRODUCT

Laser Cladding Singapore Pte Ltd.
Laser Cladding Singapore Pte Ltd.
Laser Cladding Singapore Pte Ltd.
  • Groove sizes restored with
    virtually no porosity (GL reference)
  • Local damage repaired
  • Anti friction coat applied as option

Research and Development

For specialized laser cladding applications, we can develop customized solutions based on different base and cladding material combinations. Some of the more common materials we work with are shown here:

Laser Cladding Singapore Pte Ltd.

Typical Metals

  • Aluminum
  • Aluminum Bronze
  • Chrome Steel
  • Copper Based Alloys
  • High Speed Steel
  • Iron Nickel Alloys
  • Manganese Steel
Laser Cladding Singapore Pte Ltd.

SPECIAL METALS
AND SUPER ALLOYS

  • Cobalt based alloys
  • Nickel based alloys
  • Titanium
  • Other exotic metals on request